INTROCON

General information

The steel-cord conveyor belt flaw detector INTROCON is designed for nondestructive inspection of steel cords inside a conveyor belt during operation in mining and power industry, at steel mills, seaports, etc.
The INTROCON detects broken cords and rates level of corrosion of steel cords. The INTROCON is capable of measuring the distance between ends of cords within belt splice in order to prevent break of the belt.
The INTROCON operates electromagnetic method of non-destructive testing. The instrument can inspect conveyor belts with the following parameters:

Width of the belt:	from 600 mm to 3000 mm	Diameter of cords:	from 3 mm to 15 mm
Belt thickness:	from 10 mm to 50 mm;	Belt speed:	from 0,1 m/s to 7 m/s
Number of cords in the belt:	from 50 to 200

The INTROCON comprises the scanner, and the basic unit connected with cable. Scanners of all types correspond to IP54 ingress protection rate; the basic unit corresponds to IP65 ingress protection rate.

The software Wintrocon is intended for downloading data from the basic unit and further processing and investigation. The software Wintrocon RTV enables to follow the inspection traces on-line, i.e. during inspection run.

Booklet

Download the booklet INTROCON

INTROCON battery powered basic unit (BU) collects and stores information from the scanner INTROCON for the further downloading and investigation.

Description of the basic unit:

Parameter	Basic unit INTROCON
Dimensions, mm	230 х 85 х 35
Weight, kg	0,7
Continuous operation, hours	6
Length of the connecting cable, m	up to 8
Display	LED
Ingress protection rate	IP65
Ambient temperature, °C	-10 …+50

List of the INTROCON scanners

Scanner	Belt width, mm	Weight, kg	Dimensions, mm
S-600	600	17	900 x 400 x 310
S-800	800	19	1100 x 400 x 310
S-1000	1000	21	1300 × 400 × 310
S-1200	1200	23	1600 x 400 x 310
S-1400	1400	25	1800 × 400 × 310
S-1600	1600	27	2000 x 400 x 310
S-1800	1800	29	2400 × 400 × 310
S-2000	2000	31	2600 × 400 × 310
S-2200	2200	33	2850 × 400 × 310
S-2400	2400	35	3000 × 400 × 310
S-2600	2600	37	3200 × 400 × 310
S-2800	2800	39	3400 × 400 × 310
S-3000	3000	41	3600 × 400 × 310

The software Wintrocon is developed to download and analyze inspection data from basic unit INTROCON to computer. Wintrocon operates under Microsoft Windows 2000/XP/Vista/7/8.1.

Wintrocon main functions

downloading inspection data from INTROCON basic unit into computer;
viewing inspection data as a traces;
carrying out the detailed analysis of conveyor belt traces;
comparing traces from different data files;
processing the traces in different ways;
manual or automatic detection of belt splices;
manual or automatic detection of defects;
merging different traces into one trace;
setting up rejection thresholds;
printing belt traces;
adding comments to traces;
creating reports on results of belt inspection based of .doc templates;
changing settings of INTROCON instrument;
storing information about detected splices and defects;
generating graphical belt map.

Software Wintrocon RTV

The software Wintrocon RTV (Real-Time-View) developed for on-line screening of traces on the screen of computer with simultaneous saving into data logger. The software Wintrocon RTV operates under Microsoft Windows XP (SP2, SP3)/Vista/7.